Typical plant view of CatNox, as installed at AvestaPolarit.  
 
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Advantages of Hot Gas Filtration
using Ceramic Filter elements

FILTER ELEMENTS
Ceramic filter elements can operate at temperatures up to 1000°C. The practical temperature limit is determined by the steel type used to support the filter elements (reactor housing's) . Reactor Housing's of mild steel can operate at temperatures up to 450°C. Operating at elevated temperatures can offer distinct advantages:

  • No need for dilution air or excessively long flue runs to reduce the gas temperature.
  • Heat exchangers for heat recovery can be positioned after the filter, avoiding deposition of particulate.
  • Operation above dew points for acid gases, thus minimising corrosion.
  • Dry scrubbing of acid gases using sodium bicarbonate or lime is most efficient at specific elevated temperatures.
PROPERTIES OF ICE (UK) Ltd CERAMIC FILTER ELEMENTS
In bag retrofit applications, ICE (UK) Ltd elements have proved that they can handle at least double the normal face velocity for a bag plant.
  • Excellent thermal shock resistance.
  • Inorganic refractory binder for maximum high temperature strength.
  • Fully machined for excellent dimensional accuracy, ensuring uniform and concentric walls, and square
    neck providing strength to the top section of the candle.
  • Unaffected by incandescent particles and sparks.
  • Controlled uniform permeability, allowing high filtration volumes to be achieved with excellent reverse jet cleaning performance.
  • Resistant to acid gases (except HF in moist sub-dew point conditions)
  • High filtration efficiency, using the conditioned dust cake as the ultimate filter, efficiencies of 99.99% can be achieved.
  • Slightly tapered elements, allowing aerodynamic flow around the elements and helping to avoid the build up of particulate between the elements.